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SIMONA® PP-DWU AlphaPlus®

Added value in chemical tank and equipment engineering

ProjectReport 17 - Flue Gas Desulphurisation with SIMONA® PP-H 100 AlphaPlus Pipes Brochures

Owing to the high load of combustion gases on the fluegas desulphurisation plant in Niederaussem, RWE Energie AG decided on renovation. On account of corrosion the rubber-lined steel pipes generally have a service life of 5 to 8 years. For this reason a search was conducted for material which would be able to replace the rubber-lined steel pipes previously used as blast lances. The new material would have to have a longer service life and ensure a high degree of operational reliability, and thus reduce running costs. Therefore RWE Energie AG decided in favour of SIMONA® PP-H 100 AlphaPlus – a material which meets all the criteria.

PDF (12 Pages) | 1.31 MB

CaseStudy 43 - SIMONA® PP AlphaPlus®– The lining material for superior safety in plant engineering Brochures

G&H Kunststofftechnik GmbH & Co. KG specialises in the lining of CDC tanks for cathodic dip coating (CDC) of body panels. For the first time in the commercial vehicle sector, an existing steel CDC dipping plant was to be lined with plastic for Claas Selbstfahrende Erntemaschinen GmbH. G&H chose SIMONA® PP AlphaPlus® as a proven lining material for this purpose.

PDF (2 Pages) | 701.66 KB

CaseStudy 42 - Lining of a cathodic electrocoating system with SIMONA® PP AlphaPlus® for Adam Opel AG Brochures

G&H Kunststofftechnik GmbH & Co. KG was commissioned by Adam Opel AG to line the interior of an existing standard-steel continuous-flow system for cathodic electrocoating of automotive body parts. For this application plastic was used for the first time at Opel. Due to the high demands made on the lining material in terms of chemical resistance, the contractor opted for SIMONA® PP AlphaPlus® Sheets and Pipes.

PDF (2 Pages) | 166.20 KB

CaseStudy 36 - SIMONA® PP-H AlphaPlus® pipes for largest water treatment plant run by the Trollmühle Municipal Water Board Brochures

The largest Uranex plant to date for the removal of uranium and one of the largest Carix plants for partial desalination was put into operation by Trollmühle Municipal Water Board in Windesheim at the end of 2011. SIMONA supplied PP-H AlphaPlus® pipes for the water treatment plant. The properties of SIMONA® PP-H AlphaPlus® pipes, such as high chemical resistance and reliable corrosion resistance, provided crucial benefits for use in the water treatment plant.

PDF (2 Pages) | 412.22 KB

CaseStudy 19 - SIMONA® P-DWU AlphaPlus® Twin-Wall Sheets: storage tanks for acid solutions Brochures

When it came to designing chemically resistant tanks, Angenstein AG, a Swiss company, opted for an innovative technical solution: SIMONA® PP-DWU AlphaPlus® Twin-Wall Sheets are used by customer DSM Nutritional Products Ltd Branch Pentapharm as media-resistant, FDA-compliant tanks for acid chromatography buffer solutions in the purification of proteins. The SIMONA Technical Service Centre analysed the rectangular tanks with a method of calculation specially developed for Twin-Wall Sheets.

PDF (2 Pages) | 298.95 KB

CaseStudy 17 - Pickling line made of SIMONA® PP-DWU AlphaPlus® delivered to Rasselstein GmbH Brochures

The entire process section of the sulphuric acid hot-strip pickling line at Rasselstein GmbH in Andernach, one of the largest tinplate manufacturers in the world, had to be rebuilt. Kunststoffbau Langschede GmbH convinced Rasselstein that SIMONA® PP-DWU AlphaPlus® was the material of choice. As part of the overall design process, the structural parameters as well as the expansion and connections of the various pickling tanks had to be taken into account. An essential prerequisite: top-quality materials. The use of highend measurement technology, including 3D laser scanning, for the purpose of implementing the new process element within existing plant structures provided the basis for efficient assembly within just 20 days.

PDF (2 Pages) | 503.30 KB

CaseStudy 11 - SIMONA® PP-DWU AlphaPlus – The Way Forward in Tank and Apparatus Construction Brochures

In February 2007, G&H manufactured a cathodic electrocoating bath with a metal shell for Faurecia, Pisek (Czech Republic). A cathodic electrocoating bath is used to coat parts with paint by an immersion process at room temperature, e.g. automotive components. To prevent potential equalisation between the medium and the steel bath, the latter was equipped with an internal lining of SIMONA® PP-DWU AlphaPlus® using the loose-shirt method.

PDF (2 Pages) | 410.46 KB

CaseStudy 01 - RWE Energie opts for SIMONA® PP-H 100 AlphaPlus® Brochures

RWE Energie AG needed to renovate the flue-gas desulphurisation system at its Niederaußem power plant. In SIMONA® PP-H 100 AlphaPlus®, it found not only a material that could replace the previously used rubber-coated steel pipes but a solution that is far superior in many different respects. During a two-week installation period, the pre-fabricated nozzle lances (specially designed supports and assembly components) were installed over a total of four levels. This was followed by installation of the droplet separators. The washer was recommissioned after just three weeks.

PDF (2 Pages) | 174.66 KB

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